Home > Blog > CUSTOM HAT BOX


Posted On: 2023-04-06 hqt

As an essential and important item in our daily life, hats not only contribute to the fashionable appearance but also bring warmth and safety in winter. The wind rises and falls, and under its care, it is no longer cold. In hot summer, hats can help us block out the sun. As a fashionable hat, its hat box packaging is particularly important. A well-designed and fashionable hat box can bring immeasurable sales.

  • Packaging Materials: Corrugated Paper, Kraft Paper, Ivory Paper, Specialty Paper, Cardboard.
  • Size: Available in all shapes and sizes.
  • Finishing options: Glossy, Matte, Aqueous Coating, Spot UV, Embossing, Debossing,
  • Add on choices: Die cut window, gold foiling/silver foiling.
  • Corrugated Cardboard, EVA Foam, Sponge Foam, EPE Foam, PVC, Silk Satin, Padded Pillow.
  • Lead Time:1-3 working days for samples; 10 working days for mass production.


Q: How to process the order?

  • Pls, send us the files you have, such as the logo AI file, and printing file.
  • We will send you the template of the box after our designer finished it, and we will go ahead to do the pre-production sample after you confirmed the template.
  • We will show you the video of the finished sample, after you confirmed the sample, we will start to do mass production.
  • We will show you a video after the bulk order is ready, and then ship it out to you.

Q: How to protect the box without damage during shipping?
A: Each box will pack in a poly bag, 20pcs~30pcs pieces in a stronger carton box, and all the carton corners with plastic protectors.

Q: What’s the shipping option?
A: We can ship by UPS or DHL for small orders, and for bulk orders, we can ship by sea, DDP, DDU, and CIF services available.

Q: How can you guarantee your quality? If we don’t satisfy your quality, how will you do?
A: Normally we do samples for you to confirm everything, and production will be the same as samples, and each process with 100% inspection to control the quality

Q: How to protect the box without damage during shipping?
A: Each box will pack in a poly bag, 20pcs~30pcs pieces in a stronger carton box, and all the carton corners with plastic protectors.

Q: Is there any choice for the lining inside the box?
A: We can offer paper card lining, EVA lining, EPE lining, Sponge lining, satin lining, and blister lining, I can recommend suitable lining according to your product.

Q: What’s the logo craft?
A: We can do a hot stamping logo, UV logo, embossed logo, and debossed logo.

Q: What’s the lead time for bulk orders?
A: Normally our lead time is 5-12 working days.

Q: Do you have the Europe EPR tax number?
A: Yes, JERL has got a legal Europe tax number since 2022, including France Packaging EPR, Paper EPR, and Germany Packaging EPR.

Q: How to make a payment?
A: T/T, D/P, L/C, PAYPAL, Western Union, Online Transfer, Apple Pay, Google Pay, Afterpay/Clearpay, and others. For more options, please contact us.

The packaging makes the brand unique and attractive, and will not be confused. “Fashion leads consumption” and “fashion leads goods” enterprises try to work hard on packaging in order to enhance the competitiveness of their products, so as to maintain a unique situation. Hatbox packaging is an indispensable part of the whole commodity. Hatbox packaging is the silent spokesman of commodities. It directly promotes commodities and brands, which will affect consumers’ purchases.


Protection function

The protection function of the hat box refers to protecting the inner hat from external impact and preventing the contents from damage or deterioration caused by light, moisture, etc. The structures and materials of hat box packaging are directly related to the protection function of packaging. For example, our common fragile products are usually packed with thick cardboard. The structure is mainly closed packaging, lined with foam and other fillers, so as to avoid damage to fragile products. Therefore, the hat box should be of good quality to prevent the internal hat from being extruded and deformed. Only the cap box packaging with qualified quality can fully reflect the protective function of the packaging.

Sales function

Nowadays, due to the saturation of the consumer market and the rise of supermarkets, great changes have taken place in the way people buy goods and the way products are displayed. The good or bad packaging of hat boxes directly affects the sales of hat brands. Therefore, we say that packaging is the “silent salesman” of products. Generally, when selling hats, businesses often place multiple packages repeatedly, so businesses should consider the effect of packaging launch when designing the hat box packaging.

Circulation function

Products are born to be a kind of product that needs circulation. From factory to store, they have to go through countless transportation, handling, warehousing, and other links, which requires the packaging of products to adapt to this process. Therefore, good hats and packaging should be convenient for handling and transportation and can be firmly stored during storage.



① The hat box packaging did not highlight the sales proposition of the product.

② The hat box is flashy.

③ Hats box packaging does not conform to behavior habits.

④ Hats box packaging is out of step with the trend.


Packaging is the driving force of product marketing. Packaging is necessary for any product to reach consumers through production, market, storage, and transportation. Therefore, hat box packaging is an industrial behavior integrating science and technology, which connects hat production and consumption to protect products and accelerate circulation into consumption. Packaging and products cannot be separated if they are accompanied. A good hat box packaging not only has the function of protecting products but also requires originality and creativity in the design of volume, shape, visual composition, description, and use, so as to improve the product value and establish the authority of the brand.


Modeling design in hat box packaging design refers to the shape of the hat product packaging box in most cases. It shows the packaging function and appearance beauty of products with visual effects through the changes of shape, color matching, and other factors.


Hatbox packaging pattern design, most of the hat box packaging design and pattern, text, color matching, and other art forms further highlight the characteristics and image of the product. And the hat box packaging design is required to be novel, bright color matching, and so on, which plays a role in promoting this product.
The innovative, beautiful, wonderful, and eye-catching design of our JERL packaging on the hat box is very effective for promotion. We should not only pay attention to the effect when it is placed alone but also consider the effect of display on the shelf. In the final analysis, it is related to the designer’s artistic accomplishment and level that the designer redoubles his conception of cap box packaging and skillfully uses its pole. But at the same time, designers should also consider its economic and practical aspects.

Paper hat box packaging planning is favored by customers

The important reason is that its harm to the environment is light, but it does not mean that there is no problem. In fact, it can also be divided into two aspects: on the one hand, the pollution of paper hat boxes to the environment, pure paper can be said to be no problem. However, the paper is added with fluorescent whitening agent or other additives, and then after printing, glazing, and so on, and now there are hat boxes made of paper plastic, paper aluminum, and other composite materials, so the treatment of paper cap boxes and their waste products must also be strengthened. It is best to recycle, which not only prevents environmental pollution but also has economic benefits.
On the other hand, it refers to its health protection effect as a packaging container itself. Therefore, the hat box packaging planning that meets the environmental protection requirements has become a problem that we cannot underestimate in the processing of packaging containers.
The effect of paper hat box packaging: first, the main purpose of the hat box is to maintain and prevent items from deformation. The handle planning of cap box packaging makes it portable, and the exquisite cap box packaging planning can endow the goods with the feeling of elegance, high quality, and refinement. After planning, it can meet the psychological, energetic, and civilized needs of various departments, and then promote the sale.



Do you know the importance of packing a box? Many people may think that packaging is only an accessory to products. In fact, packaging boxes have a high status in today’s life. By analyzing some data, we can know that many packaging boxes can account for 1/4 of the cost. Therefore, hat box packaging has a great impact on sales, which is also the place where many brands and businesses work hard. Therefore, it is urgent to design a good-looking and eye-catching hat box. In today’s society, the variety of products is diverse, and many times the product itself cannot reflect its value in the competition of peers. But the limited cap box packaging can make the product more attractive to customers. To a large extent, it has exceeded the value of the hat itself. Sometimes consumers do not understand the hat style, but they will also buy it because the hat box is beautiful. This shows the position of cap boxes in the current market. In short, the packaging is the image, introduction, and appearance of products. Both big-brand hats and small-brand hats pay great attention to hat box packaging.

Recognition—Extremely colorful or extremely simple

Ordinary gift boxes can already be distinguished from the packaging of general products, so for Halloween, a Halloween gift box with a sense of design will definitely stand out among many products. Therefore, the design of gift packaging should make more fuss about the packaging structure and material, and strive to be high-end, and the color should be in line with the overall style of Halloween so that customers can distinguish at a glance which is the product of this festival. In terms of recognition, we can adopt a “polarization” approach, that is, extreme dazzling or extreme simplicity; extreme dazzling mainly use colors or patterns to attract attention, and the design expresses a high-end sense, showing a high-end overall; extreme simplicity means It is to express more meaning with the least pattern or color.


Halloween gift boxes are used to give gifts on Halloween, so the packaging should be designed for this festival to design outer packaging for different gifts. After all, no matter how good the designed packaging is, the product itself cannot pass the test. Only by combining superior products with superior design, in line with the company’s own brand and product positioning, can it stand out from many competing products and ultimately achieve the goal of increasing product sales.



Some people say that nature is the most magical packaging designer. He created all things, and all things in nature are exquisite packaging design masterpieces. He gave designers endless inspiration and creativity. When it comes to the materials of hat box packaging design, cartons are the most widely used. However, in China’s education, few textbooks mention the specific content of carton packaging design. Straight-line paper hat box is the most popular carton box that has become mainstream at present. The common ones are as follows:

Bucket hat box

The structure is very simple. There is no top cover or the bottom cover of the box. It is folded in one direction and becomes a barrel. At present, there is no hat box with this style.

Tray-type paper hat box

The disc-shaped paper hat box has a disc-shaped structure. In fact, except for the straight-line cartons, most of the packaging is in this structure. Disc-shaped cartons and cartons are widely used for food, cake snacks, groceries, textiles, clothing, and gifts. The biggest advantage of this cap box is that it generally does not need to use adhesives, but uses the method of adding notches on the structure of the carton to bolt and lock, so as to form and seal the carton.

Disc-shaped paper hat box

The disc-shaped paper hat box has a disc-shaped structure. In fact, except for the straight-line cartons, most of the packaging is in this structure. Disc-shaped cartons and cartons are widely used for food, cake snacks, groceries, textiles, clothing, and gifts. The biggest advantage of this cap box is that it generally does not need to use adhesives, but uses the method of adding notches on the structure of the carton to bolt and lock, so as to form and seal the carton.

Folding paper hat box

This is a carton made of folding and pasting. It has the advantages of small box areas, convenient transportation and inventory, and economy.

① Heaven and earth cover tray paper hat box: These are two plates made of two pieces of paper respectively: cover and tray. This structure has been used since ancient times and is very suitable for all commodities, so this box type is also widely used in cap boxes.

② Shake cap paper hat box: This is a hat box structure made of a piece of paper with a tray and a cover connected together.

Assembled paper hat box

This paper box is made without pasting. According to its structure, it can be divided into two forms: double-layer paper hat box and locking paper hat box.
The double-layer paper hat box is a paper hat box that makes the four wall panels into a double-layer structure and then bites the extended covers on the four sides to fix the wall panels without using a drilling agent. According to this structure, the wall panel can be developed into a wall panel with thickness. This paper hat box is generally suitable for holding more advanced hat styles because it is reinforced with a wall panel and equipped with a window or transparent top cover.

Plug in a paper hat box

It is representative of a straight-line carton. Due to the different insertion directions at both ends, it can be divided into direct insertion type and reverse insertion type.

① The insertion structure of the top cover and the bottom cover of the in-line hat box is on one side of the box surface.

② Inverted Hatbox: The insertion structure of the top cover and bottom cover of the box is on different sides of the box surface and bottom.

Bottom lock paper hat box

It is developed on the basis of the plug-in paper hat box, and the plug-in bottom cover is changed into a locking structure. Because it saves the bonding process and can hold heavier products, it is favored by the public. Compared with the plug-in type, the carton with the same size and volume saves the insertion structure of the bottom cover Therefore, it saves more materials.

Adhesive paper hat box

Without the insertion structure of the plug-in paper hat box, the upper cover and the bottom are bonded together by the drilling agent. Because it lacks the insertion structure and there is almost no waste part cut off in its net area, it is the most material-saving carton structure.


Now, with the continuous changes in market products, various types of hat boxes often appear in the market. Manufacturers and manufacturers are also constantly introducing various novel hat box packaging, and the packaging design has become more and more exquisite. Nowadays, hat box packaging has many functions. Among many industries, product packaging plays an important role in product marketing and corporate image building.



Let’s start with the basic functions of the hat box
As the name suggests, of course, as protection, safety is the first priority. The primary purpose of packaging is to protect goods. The design of hat box packaging also needs to consider safety, reliability, and practicality. As a container of products, cap box packaging should not only ensure its own safety but also protect products. It begins to play its role in storage, transportation, use, and other links.
This is the basic function of hat box packaging.


The beautiful appearance of hat box packaging can enable consumers to obtain better visual effects, so as to achieve a pleasant shopping experience. In our daily life, we often find that some products can brighten our eyes with dazzling commodities. At this time, people’s attention to the product and brand will be greatly increased. The exquisite and unique hat box packaging design plays the role of a “silent salesman”, so the hat box packaging design should be considered from the perspective of aesthetics.

Environment protection

There is also a more important point. Now the state vigorously advocates the sustainable development of resources, and appropriate packaging can effectively avoid the waste of resources. However, the use of materials is scientific. It is also necessary to comprehensively consider the incidental problems of hat box packaging, such as whether box packaging will have side effects on human health, the treatment or recycling of box packaging materials, etc. Therefore, when designing the hat box packaging, it is also very important to make better use of the packaging function. I hope this content can help you. If you need more packaging, you can also contact us at JERL packaging!


When giving gifts, people pay great attention to packaging. If the gifts are slightly decorated, the ordinary gifts will immediately appear exquisite, so that the people who receive the gifts first feel pleasing to the eye and receive the visual effect. Careful gift packaging can make people feel deep and meaningful, make the other party feel his important position in your mind, and it is easier to move the other party. This shows the importance of gift boxes. Therefore, many hat brand companies have begun to pay attention to the quality and beauty of hat box packaging. So what is the importance of hat box packaging design?

Value addition

Setting appropriate commodity prices is an important prerequisite for the success of commodities in the market and for pleasing consumers. When pricing a hat box, enterprises usually consider cost, demand, and competition. On the one hand, high-end brands are in line with excellent performance and high-quality products. On the other hand, they are in line with the image of products. In the hat box marketing strategy of high-end brands, it is a commonly used method to use consumers’ psychology of seeking fame to set high prices. When consumers purchase high-end brands, they are not only interested in their first-class quality but also in the social symbolism contained in high-end brands, so as to highlight their wealth and social status.


Making consumers feel respected, unique, and single is also a strategy. Now, homogeneous products compete fiercely in the market, and products will no longer be just products. How to combine other strategies, such as the ingenious hat box packaging design, is to make customers intimate and users comfortable, and will be the focus of the current high-end brand strategy.


Effectively make product differentiation. This can make the product different from other similar products, create unique value, and expand market space. Product differentiation allows customers to buy not only products but also the characteristics of products so that they can be competitive in space. The creation process of differentiated advantages focuses on uniqueness and is based on the premise of creating value for customers. Enterprises should confirm the real customer group, confirm the customer value chain, and analyze how the enterprise value chain affects the customer value chain. At the same time, we should also evaluate the source of differentiation in the enterprise value chain. Enterprises should analyze the costs required to cause these differences according to the sources of differentiation. Then, according to the ranking of customer purchase criteria and the source and cost of differentiation, the differentiation advantage of the enterprise is evaluated, and the competitive advantage positioning is consolidated by maintaining the stability of customer purchase criteria, establishing high imitation barriers, reducing or deleting the activity costs that do not contribute to the differentiation advantage, and formulating the method of differentiation advantage. Whether it’s a simple product like a hat, or a brand hat box packaging design, or a product service, we should make effective use of product differentiation.


When building high-end brands and their hat box packaging design, enterprises should better grasp a core concept, constantly repeat and strengthen the information conveyed therein, concentrate their appeals on specific groups, and adopt different strategies according to local conditions and the actual environmental background. Every enterprise hopes to have high-end brands, to create high-end brands, and to have high-end brands that will last forever. And consumers will also support it, because it is a kind of expectation, commitment, and trust in goods. The concept of the brand is borderless. It is the future development direction of enterprises to constantly create high-end brands that cross national borders and nations. Therefore, the brand should also pay attention to the packaging design of the hat box.


If you don’t know which kind of box is suitable for your product, you can contact us, and we will give you some professional advice according to your product .

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JERL has been working hard on the road of custom packaging. Next time when you feel the need to impress someone with your brand, think of JERL Packaging!