Custom Double Wall Box

Standard corrugated boxes are called single-wall boxes and are made from corrugated cardboard, which consists of a layer of fluted material sandwiched between two sheets of paper. While great for shipping most standard items, sometimes it’s not enough for heavier items. Double Wall Box, using boards made from two layers of grooves, spaced between three sheets, provide superior padding and protection for those larger, heavier items. Double wallboard boxes are constructed of two layers of corrugated cardboard (flute) with a liner in the middle. This two-layer structure provides additional strength and stability. Double Wall Boxes are heavy-duty storage boxes produced using two layers of corrugated cardboard stacked side by side.

Q: How to process the order ?
1.Pls send us the files you have , such as logo AI file , printing file .
2.We will send you the template of the box after our designer finished it , and we will go ahead to do the pre-production sample after you confirmed the template .
3.We will show you the video of the finished sample , after you confirmed the sample , we will start to do mass production .
4.We will show you video after the bulk order ready , and then ship out to you .

Q: How to protect the box without damage during shipping ?
Each box will pack by poly bag , and 20pcs~30pcs pieces in a stronger carton box , and all the carton corner with plastic protector.

Q: What’s shipping option ?
We can ship by UPS , DHL for small order , and bulk order we can ship by sea , DDP , DDU , CIF service available .

Q: How can you guarantee your quality? If we don’t satisfied your quality,how will you do?
Normally we do samples for you to confirm everything, and production will be same as samples, and each process with 100% inspection to control quality

Q: How to protect the box without damage during shipping ?
Each box will pack by poly bag , and 20pcs~30pcs pieces in a stronger carton box , and all the carton corner with plastic protector.

Q: Is there any choice for the lining inside the box ?
We can offer paper card lining , EVA lining ,EPE lining , Sponge lining , satin lining , blister lining , I can recommend you suitable lining according to your product .

Q: What’s the logo craft ?
We can do hot stamping logo , UV logo , embossed logo , debossed logo.

Q: What’s lead time for bulk order ?
Normally our lead time is 5-12 working days.

Q: Do you have Europe EPR tax number?
Yes, JERL have got legal Europe tax number since 2022, including France Packaging EPR, Paper EPR and Germany Packaging EPR.

Q: How to make payment?
T/T, D/P, L/C, PAYPAL, Western Union, Online Transfer, Apple Pay, Googel Pay, Afterpay/Clearpay, and others. For more options, please contact us.

Why do you need a Double Wall Box?

Double wall corrugated boxes are better for heavier weight or higher value items that require greater cardboard strength.

For machinery, glass/pottery, metal items or very large heavier items, bulky paper products, etc., for these items, choosing a double wallpaper box can increase the security of the item’s transportation and storage.

Double Wall Boxes are heavy-duty storage boxes produced using two layers of corrugated cardboard stacked side by side.

Thanks to the double-layered cardboard, these boxes prove to be stronger than traditional single-layer alternatives. They are designed with kraft paper, which provides a rigid frame for the box and allows it to retain its shape during transport. The strength of cardboard means you can also safely stack multiple boxes on top of each other.

They are very lightweight and cost-effective compared to industrial shipping containers.

Such as steel drums, while their rectangular shape ensures they are a practical way to store a wide variety of different items. Importantly, the double wallpaper board box is made from recycled materials and is ideal for environmentally conscious business owners.

The great thing about Double Wall Box crates is that they are so versatile.

They’re mostly used for storing and transporting solid cargo, but this board spectrum covers anything that can be put in it. Double Wall Box can safely hold up to 30kg of inventory, which can include everything from fragile electronics to heavy paint cans or piles of frozen produce.

Compared with other cartons, what are the advantages of Double Wall Box?

A reliable workhorse for shipping and the smart choice for product storage.

Compared to single-wall boxes, the extra layer of cardboard provides extra strength, allowing them to withstand heavier loads and the handling of storing and shipping goods, which are necessary to transport larger, heavier items ( Individually or in bulk), the added box wall provides more padding to the outside world, protecting items better from vibrations, bumps, and falls.

Double Wall Box is the ideal solution for high-volume transport tasks requiring extra protection.

Boxes and items that are stacked together require sturdy walls to hold their shape and avoid damage from bending. Double-wall boxes are stronger than single-wall boxes, allowing you to stack and store boxes for longer.

Dual layer groove cards also give them a significant advantage in protecting items.

Single-wall boxes come in different groove sizes (or heights) that can radically change the character and strength of the box. The grooves used in the boxes affect their level of protection, printability, and rigidity. The unique double-wall grooved card design of the Double Wall Box makes it less likely that any knocks or knocks from the outside of the box will penetrate the box, eliminating the risk of damaging the contents inside. The dual grooves also add better protection by providing a strong cushioning effect that absorbs any shocks that may occur during transport.

The added case walls provide more padding for the outside world, and better- protect items from vibration, bumps, and drops.

Single-wall boxes are the most commonly used shipping boxes, and while Double Wall Boxes provide adequate protection for most products, sometimes they fall short. Transporting larger, heavier items, whether individually or in bulk, requires a double-walled box.

Double Wall Box is a smart and economical choice.

There are also triple wall boxes with another layer of grooves and lamellae, making them stronger than Double Wall Boxes. So why not just use them directly? Triple wall boxes are very expensive and are manufactured in limited sizes. You do not need them unless your packaging consultant recommends them specifically for your packaging operation.

Longer service life than single wallpaper panels.

Double Wall Boxes are much stronger than single wallboard boxes, and they are likely to last longer. The double-layer corrugated cardboard is both resilient and durable, ensuring the box retains its shape even if it’s thrown in the back of a truck. Double-walled panels can withstand more bumps and dents and degrade more slowly than single-walled panels, giving them a longer overall lifespan.

Double Wall Boxes are also recyclable.

Since double-wall boxes are made of the same material as single-wall boxes, they will be recycled by the curbside recycling program without issue, the only difference being that double-wall boxes have more material to recycle. Whether it is in terms of the economic benefits of reuse, or to meet current environmental protection requirements, double-wall boxes can do it.

Which businesses should use Double Wall Boxes?

Double wallpaper board crates are a great way to store and transport heavy items, providing strength, durability, and versatility in a range of different industries. They’re eco-friendly, affordable, and resilient, and we know they’re a great choice for a variety of products.

Businesses and industries that most commonly use Double Wall Box include furniture and home decor retailers, heavy equipment and auto parts manufacturers, sporting goods companies offering home gyms and weight equipment, and heavier products that require additional consideration and planning. With double-walled boxes when necessary, you can pack, transport, and store worry-free. At JERL, you’re sure to find a double-wall case that suits your shipping and storage needs.

How to customize the Double Wall Box that suits you?

First, you need to consider the following questions to determine the necessity of choosing a Double Wall Box

Will the goods be stored for a long time?
If yes, where or under what conditions will the cardboard boxes be stored?
Are these boxes shipped by courier or for shipping?
How heavy is the cargo you are storing?

Single-wall boxes, regardless of their grooves, struggle to handle larger and heavier items. If your case fails to properly support or protect your product during shipping (and storage), you may need to switch to a double-packed case.
The answers to these questions above will help you decide if a Double Wall Box is right for you and your business needs.

Second, create Double Wall Boxes that suit different products and uses.

The box grooves of the Double Wall Boxes are made of sheets of paper glued between two sheets of kraft paper. These grooves give the planks their corrugation, and their shape adds protection, padding, and stiffness to the box walls. You can customize the Double Wall Box to suit the product size.

Finally, secure your Double Wall Box to make your product more secure and reliable.

When you upgrade to a dual-layer box, you also need to upgrade the packing tape. Standard carton sealing tape for single-wall boxes is generally not suitable for double-wall boxes. The board is too thick and strong (the box is too heavy) for the tape to stick reliably.

Enhanced water-activated tape is the best option for keeping Double Wall Boxes closed. Make sure the tape is wet and applied correctly. Once the adhesive dries, it sticks the tape to the box and keeps it sealed during delivery.

If you don't know which material suitable for your product, you can contact us, we will give you some professional advice according to your product .